MEDICAL MANUFACTURING • QUICK-TURN TOOLING

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MOLD MANUFACTURING

AIM’s toolroom provides the foundation for our manufacturing by supplying high precision molds, fixtures and gauges. Our experienced designers will guide you through the DFM process, enabling you to get your product to market faster!

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CLEANROOM MANUFACTURING

Through our 6,000 square foot ISO Class 7 (10K) cleanroom, we are able to offer injection molding, product assembly, as well as process verification and validation services to meet your most challenging manufacturing needs.

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SCIENTIFIC PROCESSES/QUALITY VALIDATION

AIM utilizes the latest scientific injection molding techniques/qualification procedures (DOE, IQ, OQ and PQ) to ensure the most robust injection molding processes and tooling capabilities are attained.

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VALIDATION…What’s your level?

Validation shouldn’t slow you down!

AIM provides three levels of validation. These segments allow you to quickly reference the degree of validation that you need, and implement it as needed. This gives your team back valuable time to focus on design and construction.

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  • SIM – AIM’s standard scientific injection molding workbook
  • N=1 100%  layout
  • N = 30 shot capabilty (nominal process)
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  • SIM- AIM’s standard scientific injection molding workbook
  • N=3 100%  layout
  • High/Low – 30 shot tool capability study
  • One 1-hour PQ run – 30 shot Cpk study provided
  • Injection Molding  – process cycle card created
  • APQP document package (control plan)
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  • SIM- AIM’s standard scientific injection molding workbook
  • N=3 100%  layout
  • 3-Way DOE (3 factor, 2 repeats, 5 shot subgroup, 25 runs = 125 shots)
  • OQ – 30 shot each high/low capability study
  • Three 4-hour PQ runs – 30 shot Cpk study provided for each run
  • Injection Molding  – process cycle card created
  • APQP document package (process flow diagram, PFMEA, control plan)

HAVE A QUALITY QUESTION?

TWO-SHOT MOLDING

What’s going on at AIM? Two-shot overmolding on a rotary press.
Have a look at the process in action!

A great example of chemical and physical bonds working together.

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VALIDATION
What’s your level?
AIM provides three levels of validation. These segments allow you to quickly reference the degree of validation that you need, and implement it as needed. This gives your team back valuable time to focus on design and construction.
Visit aimplastics.com, or call 586-954-2553 for more information.
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